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Die/Tool Making

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Overview

Die and tool making is a specialized field in manufacturing and engineering that involves the design and production of dies, molds, and tools used in various manufacturing processes. These tools are essential for shaping, cutting, forming, and assembling materials like metal, plastic, and composites into finished products.

Key Aspects

  • Die Design and Fabrication: The process begins with meticulous die design and fabrication. These dies are typically made of high-quality steel and engineered to specifications. They consist of a stationary and movable half to create the desired part shape.
  • Molten Metal Injection: Molten aluminum is injected into the die cavity at high pressure. This ensures that the metal fills the mold completely, taking on the precise shape of the die.
  • Quality Control: Stringent quality control measures inspect the cast part. Visual inspections, precise measurements, and various testing methods ensure that the part meets the required standards and specifications.

Facilities

  • High-Pressure Die Casting (HPDC)
  • Low-Pressure Die Casting
  • Gravity Die Casting 
  • Precision Machining
  • Assemblies & Modules
Stamping Dies
Injection Molds
Casting Dies
Die Designing and Simulation Software
VMC Machines
CNC Machines
Aluminum Pressure Die Castings

Aluminum Pressure Die Castings

Aluminum pressure die castings is a manufacturing process that uses high-pressure injection of molten aluminum into precision-engineered molds to create complex and lightweight metal parts.

Aluminum Pressure Die Castings

 Aluminium Gravity Die Castings

Aluminium Gravity Die Castings

Aluminum gravity die castings, also known as permanent mold castings, is a metal casting process where molten aluminum is poured into a reusable steel mold. This method produces durable and high-quality aluminum parts with excellent dimensional accuracy, making it suitable for various industries, including automotive and industrial applications.

Aluminium Gravity Die Castings

Die/Tool Making

Die/Tool Making


Die/tool making is the process of designing, manufacturing, and maintaining specialized tools, molds, or dies used in various industrial manufacturing processes. These tools are crucial for shaping, cutting, or forming materials like metal, plastic, or composites with precision and consistency. Die/tool makers employ advanced engineering and machining techniques to create these custom tools, ensuring they meet exact specifications and quality standards.

Die/Tool Making

Machining workshop

Machining workshop

A machining workshop is a specialized facility equipped with various machine tools and equipment designed for cutting, shaping, and finishing raw materials, often metals or plastics. Highly skilled machinists operate these machines to create precise, custom components and parts for various industries.

Machining workshop

Finishing Workshop

Finishing Workshop

A finishing workshop is a dedicated facility where the final touches are applied to products or components, enhancing their appearance, durability, and functionality. This workshop specializes in processes such as painting, coating, polishing, sanding, or assembly, depending on the specific requirements of the project.

Finishing Workshop

Anodizing workshop

Anodizing workshop

An anodizing workshop is a specialized facility that focuses on the anodization process, a surface treatment method primarily used for metal materials, especially aluminum. Anodizing involves electrochemically converting the outer layer of the metal into a protective, corrosion-resistant, and often decorative oxide coating.

Anodizing workshop

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More from AlankarMore services

Comprehensive engineering services: prototyping, structural design, electrical solutions, environmental assessments, and much more for your project's success.
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Stamping Dies

They shape, cut, or form sheet metal into specific parts.
Enables efficient high-volume manufacturing.
High-quality dies are essential for precision and accuracy.
Made from durable steel or carbide.
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Injection Molds

These molds are typically made from durable materials like steel or aluminum alloys.
Varies from simple to complex designs.
Injection molds can range from simple single-cavity designs to intricate multi-cavity molds.
Often generates less waste than other methods.
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Casting Dies

Made from durable alloys to withstand high temperatures and pressure.
Advanced software optimizes die design and casting processes.
Permanent and expendable molds for different production needs.
Precise die design ensures part accuracy and quality.
Die Designing and Simulation Software

Die Designing & Simulation Software

Used for designing and simulating dies and molds for various manufacturing processes.
Provides simulation capabilities to predict and analyze the die's performance before actual production.
Reduces trial-and-error in die manufacturing, saving time and resources.
Aids in identifying and rectifying potential defects and issues in the die design.
VMC Machines

VMC Machines

VMC stands for Vertical Machining Center, a type of machine tool used for precision machining.
Typically equipped with three linear axes (X, Y, Z) for precise control of tool movement.
Capable of machining a wide range of materials, from metals to plastics.
VMC machines offer efficient and cost-effective production.
CNC Machines

CNC Machines

CNC machines are automated, computer-controlled tools used for various manufacturing processes.
They can perform a wide range of operations, including milling, turning, routing, and more.
CNC machines can consistently reproduce the same part design, reducing errors.
Ideal for producing complex and intricate parts with high consistency.
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Assemblies & Modules

Assemblies & modules are used across various industries
Expertise in seamlessly integrating components for functional systems.
From concept to assembly, offering end-to-end solutions.
Customized assemblies to meet specific project requirements.
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